3D Printing Consulting · Strategy · Implementation

Introducing 3D printing in your company — with a partner who runs it themselves.

leanAM guides companies from the first use-case idea to a productive print line. We run our own printing operation, develop MES software and know what works on the production floor.

Strategic partner

Why companies need a partner — not a consultant.

Most consulting projects end with a report. After that, you are on your own: machines purchased, software unresolved, team untrained, and the line stands still.

leanAM stays through commissioning: we train the operators, integrate the software into your existing IT and remain available when new questions come up six months later.

This works because we have no conflict of interest: we work vendor-independently and earn our keep by making your processes run as well as they possibly can.

// PRESENCE IN THE PROJECT ANALYSISCONCEPTINVESTRAMP-UPOPERATION+6 MO. CLASSIC CONSULTING REPORT → from here you are on your own leanAM · PARTNER Training Integration available continuously at your side — no conflict of interest
Target groups

Who is 3D printing consulting suitable for?

We work with companies that are serious about AM, whether they are buying their first printer or optimizing entire production lines.

Manufacturing companies

Mechanical engineering, automotive, consumer products — companies that currently buy parts externally and want to assess whether in-house production is more cost-effective.

Documentation-intensive industries

Industries with elevated documentation requirements — where traceability, material qualification and audit trails are not optional, but mandatory.

Universities & research

Research institutions and universities with printer fleets that need structured order management, cost accounting and multi-user operation.

Consulting modules

Four modules — from the first analysis to a running line

We start where you stand. Each module can be booked individually or as part of an end-to-end project.

Module 01 · 2–4 weeks

Potential Screening

We work through your part portfolio against the AM suitability criteria that matter — geometry, volume, material and economics. You end up with a prioritized use-case list and business-case outlines, ready for the decision round.

  • CAD/PDM data analysis
  • Volume and cost calculation
  • Top-10 use-case report with ROI outline
Module 02 · 4–8 weeks

Make-or-Buy Analysis

We compare in-house production against external 3D printing services across total cost of ownership, lead time, quality requirements and IP risks, and close with a clear, data-driven recommendation.

  • TCO model per use case
  • Supplier benchmark for external printing
  • IP protection and risk analysis
Module 03 · 6–12 weeks

AM Roadmap & Business Case

We build your multi-year roadmap for additive manufacturing, covering technology selection, investment, skill development, organizational setup and a KPI framework. It comes with a profitability calculation that stands up to scrutiny from management and the board.

  • Technology and machine selection
  • Investment and ROI model
  • Organization and skill roadmap
Module 04 · 3–9 months

Implementation Support

We run the operational roll-out alongside you: commissioning the machines, integrating leanAM MES, training the operators and producing the first articles. We do not leave until the line runs stably.

  • Machine setup and software integration
  • Operator and supervisor training
  • First articles, qualification, acceptance
// Approach

How we introduce 3D printing in your company

Structured and transparent, with defined deliverables in every phase. You always know what comes next and what it costs.

MATURITY → WEEK 0 GO-LIVE // CURRENT STATE PHASE 01 Discovery Workshop · Data analysis 1 PHASE 02 Assessment Use-Case-Scoring 2 PHASE 03 Roadmap Investment plan · KPI 3 PHASE 04 Implementation Ramp-up to production 4 // PRODUCTIVE AM LINE
1

Discovery

Workshop, data analysis, production walk-through. We understand your reality and your goals before we make recommendations.

2

Assessment

Use-case scoring, economics, technology match — a solid basis for decision-making, not gut-feeling consulting.

3

Roadmap

A clear recommendation with investment plan, KPI set and time horizon. Ready to present to management and the advisory board.

4

Implementation

We stay on the floor until the line runs stably: machines, software, training, first articles, qualification.

Interface expertise · Conflict management

When the AM project is stuck between worlds

AM introductions rarely fail because of the technology. They fail because IT security, production, procurement and management have different success criteria, and nobody moderates the interface.

Typical points of friction

Left unresolved, these conflicts cost months of time-to-first-print, burn pilot budgets in coordination loops and put the business case at risk.

AM Interface Advisory — three building blocks

Conflict diagnosis

1–2 days
Stakeholder interviews, a conflict map and a prioritized action plan. Afterwards, you know where the project is really stuck.

Interface moderation

Workshop packages
We moderate between deadlocked parties as a neutral technical authority, so you come away with workable governance, documented decisions and clear responsibilities.

Escalation support

Retainer
Ongoing availability during the pilot and rollout phase. Prevents conflicts from exploding only once they reach the steering committee.

We provide technical conflict management and process moderation, not mediation within the meaning of the German Mediation Act and no legal advice.
Initial consultation

30 minutes, free of charge — and honest.

We listen, review your use case and tell you whether we are the right fit for you. If not, we refer you onwards.

FAQ

Frequently asked questions about 3D printing consulting

What companies ask us most often before the first conversation.

Who is the process consulting suitable for?

For companies that want to introduce 3D printing or scale an existing AM setup, from mid-sized manufacturers to universities and industrial corporations. We work across industries, with a focus on mechanical engineering, medical technology, aerospace and consumer products.

How much does 3D printing consulting cost?

It depends on scope. A potential screening (2–4 weeks) is a compact entry project with a clear scope, and the make-or-buy and roadmap modules build on it. The initial consultation and first assessment cost nothing, and we go through all the terms openly in the first meeting.

How long does it take to introduce 3D printing in a company?

From the first use-case identification to a productive line typically takes 3–12 months, depending on machine scope, ERP integration and internal resources. With leanAM MES as the software foundation, the integration phase is significantly shorter.

What does make-or-buy mean in 3D printing?

Make-or-buy is the choice between running your own 3D printing operation (make) or placing the work with an external service (buy). leanAM weighs both options across total cost of ownership, lead times, quality requirements and IP protection, then gives a clear, data-driven recommendation.

Which 3D printing technologies does leanAM cover?

We advise technology-agnostically: FFF (incl. various manufacturers and models), SLS, MJF, SLA/MSLA, binder jetting and metal AM (LPBF, DED). We recommend the technology that fits your use case, not the one we happen to sell.

What sets leanAM apart from other 3D printing consultancies?

We run our own 3D printing operation and develop our own MES software. What we recommend runs through our machines every day. We work with clients long-term, not as a one-off consultant with a final report.